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Our Technical Capabilities

 

The key element of our Design Team, Tooling Room and Production Plant is the support functions that each recognize and play in the carrying out the daily production, tool testing and various designing decisions.

 

A)         Design Team

 

·         Conceptualize and carry out 2D or 3D product design.

·         Design of jigs, fixtures and precision molds.

·         To model part files using 2D or 3D formats.

 

 

B)         Tool Fabrication

 

·         Fabrication of jigs & fixtures for molding processes or secondary assembly.

·         Fabrication of precision molds

·         Produce aluminum inserts, brass inserts, stainless steel, titanium, PTFE & carbon parts.

·         Fabricate prototype samples for initial product feasibility assessment.

·         Provide mold repair and modification services.

·         Provide in-house maintenance support to the Production Plant.

·         Accuracy of work:

o        Injection Molding machine     = +/- 10 microns

o        Tool Fabrication                   = +/- 10 microns

 

 

(C)        Injection Molding

 

Our 7 injection-molding machines has the following production capacity as of Aug 2008: -

 

Krauss Maffei 200 Ton

Niigata CN 50 Ton

Niigata CN 75 Ton

Niigata CN 100 Ton

Kawaguchi 180 Ton

Launch 120 Ton

1x

1x

1x

1x

1x

2x

50% Capacity

60% Capacity

75% Capacity

80% Capacity

85% Capacity

90% Capacity

 

We have also worked on a variety of plastic materials including: -

 

ABS (Clear, FR, UV)

PC (Clear, GF, Carbon Filled)

PC/ABS

PBT

Santoprene

Noryl

PSU/PES

Nylon (6, 66, GF)

Polyacetal (Teflon Filled)

Acrylic (Clear)

PVC (Soft/Hard)

LDPE

PP (Homo/Co Polymer)

HIPS

 

 

 

 

 

 

 

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